Melting Furnace Manufacturer: How is the cooling system of a melting furnace designed?

Feb 03,2022

   Melting furnace manufacturer What is the cooling system of the melting furnace?

  The cooling system of the melting furnace primarily cools two main components: the power supply and the furnace body. The power supply section includes various power devices and electrical capacitor banks housed within the power cabinet. Comprising precision electrical equipment, this section features relatively narrow cooling pipes; to prevent fouling and blockages in these pipes, softened water or purified water is typically used.

  

 Melting furnace manufacturer


  The electric furnace and the power supply each use separate cooling systems. The medium-frequency power supply employs a fully enclosed cooling system, and the furnace body also uses a fully enclosed cooling system.

  The purpose of using two independent cooling systems in the melting furnace is to avoid mutual interference. Since the medium-frequency power supply requires low-temperature cooling water (clean water), the outlet temperature must be kept below 55°C. However, the cooling water temperature for the furnace’s induction coil can be slightly higher, which in turn enhances the thermal efficiency of the electric furnace and reduces the size of the cooling system, thereby lowering costs.

   Melting furnace manufacturer Let me tell you how to safely operate the melting furnace!

  1. Before turning on the furnace, check whether the electrical equipment, water-cooling system, sensor copper pipes, and other components are in good condition. If not, do not turn on the furnace. Furnace manufacturer.

  2. If the furnace melt exceeds the specified limit, it must be repaired promptly. It is strictly prohibited to smelt in crucibles that are excessively overloaded.

  3. The power transmission and dog-running paths must be managed by designated personnel. After power transmission, it is strictly forbidden to touch the sensors or cables. Staff members must not leave their posts without authorization and should pay close attention to both the sensors and the surrounding environment.

  4. When charging, check whether the furnace contains any hazardous substances such as flammable or explosive materials. If such substances are found, remove them promptly. It is strictly prohibited to directly add cold materials or moisture into the molten steel. If the melt has already filled the upper part of the furnace, it is strictly forbidden to introduce large-sized materials to prevent the lid from closing improperly.

  5. When manufacturing furnaces and tungsten, it is strictly forbidden to mix iron with iron oxide; silver must be tightly packed.

  6. The injection site and the pit in front of the furnace shall be free of obstructions and standing water, ensuring that any leaked liquid does not fall onto the ground.

  7. Don't overfill your bag with items. When lifting the bag with your hands, two people should work together. Walk steadily—avoid rushing. After using the brush, pour any remaining ink into the designated container; absolutely no random dumping is allowed.

  8. The central power generation room must be kept clean, and it is strictly prohibited to bring flammable, explosive materials or other debris into the room. Smoking is also forbidden inside the room. Melting furnace manufacturer.

  The smelting furnace manufacturer tells you: What are the main characteristics of a smelting furnace?

  The main features of the melting furnace are: lightweight design, rapid heating speed, and high efficiency. It boasts exceptional energy savings—compared to vacuum-tube high-frequency machines, it can save up to 60% at the same load power. It is equipped with multiple protective functions, including overcurrent, overvoltage, and overheating protection. It is simple to operate, easy to install, and suitable for a wide range of applications requiring metal heating.

   Melting furnace manufacturer Let me tell you, what are the characteristics of a smelting furnace?

  (1) The operation process is simple, and the melt handling has high reliability.

  (2) The metal composition is uniform, and the material is well controlled.

  (3) The device is compact in size, lightweight, highly efficient, and consumes low power.

  (4) The temperature around the furnace is low, there’s little smoke and dust, and the working environment is good.

  (5) The encapsulated pulse transformer is completely isolated from the external environment, features high dielectric strength, and has a low failure rate.

  (6) Large control box structure with excellent ventilation and cooling performance inside the control box.

  (7) The melt heats up quickly, the furnace temperature is highly controllable, and production efficiency is high. Melting furnace manufacturer.

  (8) The furnace has high utilization efficiency and is easy to switch between different product types.

  (9) The furnace is powered by electricity and easily emptied, making it particularly suitable for casting. (10) The control system employs all-digital circuitry, resulting in a low failure rate and convenient adjustment.

  (11) The control panel’s plug-in components are gold-plated, ensuring reliable contact and a long service life.

  (12) The connectors on the dashboard feature detachable plugs, making it easy to replace the dashboard.

  (13) Protect against overcurrent, overvoltage, water shortage, and other conditions; shut down and block dual closed-loop control, etc.

  (14) All power supply devices are equipped with more than twice the required capacity to ensure long-term stability.

  (15) The circuit breaker, equipped with a well-known Chinese trademark product, can immediately and effectively disconnect the external circuit in the event of an electrical fault in the equipment.