A brief overview of the operating principle and working advantages of medium-frequency furnace equipment in one minute.

Nov 11,2021

  The textbook does not provide a precise definition of medium-frequency heating equipment. Medium-frequency furnace As the name suggests, the principle and operational advantages of this equipment—specifically, the medium-frequency furnace—are that it’s a machine designed exclusively for manufacturing metal workpieces. More professionally speaking, it’s a device used to heat non-ferrous metals and extrude them into finished metal workpieces. The advent of the medium-frequency furnace has freed people from labor-intensive tasks. With its fully automatic and multi-functional capabilities, this furnace not only produces standard metal workpieces but can also customize products according to your specific requirements.

  

 Medium-frequency furnace


  I. Operational Advantages of Medium-Frequency Furnaces

  1. The gear transmission offers smooth operation, stability, and reliable performance.

  2. The automated airport pickup system boasts high efficiency and excellent quality.

  3. Automatic conveying, automatic single-sided operation, automatic lever action, shaping, and labor-saving.

  4. Multiple sets of rolling, rolling drawing, uniform supply, and neat panels—

  5. The reducer and chainwheel-chain drive feature low noise and long service life.

  6. Operational safety and hygiene cleanliness.

  The mechanical transmission system for medium-frequency production-line equipment adopts a single-station configuration. Medium-frequency quenching, tempering, and annealing are performed according to the specific process durations. Sensor replacement is facilitated by an integrated lifting mechanism, rapid positioning, and quick hydraulic and electrical connections (allowing sensor assemblies to be swapped out in a short time). Additionally, the sensor shaft position can be easily adjusted to meet the heating requirements of various billet specifications. The equipment under production consists of 11 components, including an infeed and outfeed material storage rack, infeed and outfeed conveying devices, a workpiece self-rotating roller conveyor system, a medium-frequency quenching heating module, a medium-frequency quenching holding module, a medium-frequency tempering module, a medium-frequency annealing module, a quenching spray device, a hydraulic station, a central control console, and an automated control system.

  II. How to Extend Lifespan

  1. Medium-frequency furnace Sintering is required during maintenance. It’s important to note that if this is the first time using the equipment, an inner lining should be applied. During operation, an acidic furnace lining is more effective in protecting the furnace body.

  2. When lining the furnace, first prepare the materials you’ll need. Then, place a protective layer on the inner wall of the furnace to ensure insulation for the internal induction coil. In addition, the one-time mold should be placed in a low-temperature kiln for baking; after waiting several dozen minutes, it will solidify into a solid form. It requires almost no hardness—just stir it and pour it into the molten material without letting it crack.

  3. Next, proceed with the sintering process and bake under a slow heating mode for 24 hours, until the material has completely set and solidified. Users must carefully and correctly complete these two procedures, as they are essential for ensuring the long-term reliable operation of the medium-frequency induction furnace.

  In addition, during operation, under normal circumstances, first check the system’s water flow rate and verify whether there are any leaks. Maintain a rigorous work attitude: avoid getting water splashed onto your fingers or body. Medium-frequency furnace If you notice any signs of reddening on the furnace body, you should immediately cut off the power supply. If you find that the furnace lining has cracked, you should immediately carry out the lining repair procedure again.